Cylindrical lithium battery failure

A safety performance estimation model of lithium-ion batteries …

This paper provides a reference for the study of the lithium-ion battery failure mechanism and the application of safety warning for electric vehicles in the future. ... the mechanical constitutive model of cylindrical lithium-ion battery derived from the equivalent mechanical model can well predict the mechanical behavior of the battery under ...

Failure mechanism and predictive model of lithium-ion batteries …

In this section, first, according to the analysis of the failure mechanism of lithium-ion batteries under transient high impact in Section 3.2, an improved equivalent circuit model is established based on the typical PNGV model of lithium-ion batteries [43], which covers the impact-sensitive effect of lithium-ion battery separator resistance ...

Analysis of Influencing Factors of Failure for …

Based on the explicit nonlinear FE method, the effects of loading velocity, indenter shape, and indenter diameter on the failure behaviors and mechanical responses of LIBs were also discussed. It is shown that localized …

Failure Analyses of Cylindrical Lithium-Ion Batteries Under

In this paper, a detailed model of the cylindrical lithium-ion battery is established, which not only establishes the anode, cathode, separator, winding, and battery casing but also assigns their constitutive models, respectively. ... Zhu J, Li W, Wierzbicki T, Xia Y, Harding J. Deformation and failure of lithium-ion batteries treated as a ...

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ZHANG X C, ZHANG T, LIU N N, et al. Dynamic crushing behaviors and failure of cylindrical lithium-ion batteries subjected to impact loading [J]. Engineering Failure Analysis, 2023, 154: 107653. doi: 10.1016/j.engfailanal.2023.107653 , , , .

Failure mechanisms and acoustic responses of cylindrical lithium …

Due to the advantages of high energy density, long cycle life, low self-discharge, and reusability, lithium-ion batteries (LIBs) are widely used in electric vehicle energy storage systems [1], [2], [3], [4].With the rapid growth of electric vehicle ownership [5], [6], there are more and more concerns about the safety of electric vehicles [7].Impact and crash will inevitably …

Comparatively Assessing different Shapes of Lithium-ion Battery …

Pascalstrasse 8-9, 10587 Berlin, Germany Abstract Different shapes of lithium-ion batteries (LIB) are competing as energy storages for the automobile application. The shapes can be divided into cylindrical and prismatic, whereas the prismatic shape can be further divided in regard to the housing stability in Hard-Case and Pouch.

Multiscale Mechanical Failures in Lithium-Ion Batteries

The insertion and extraction of lithium ions in active materials lead to significant volumetric deformation, resulting in stresses that drive the mechanical degradation of these materials. This accumulation of mechanical degradation ultimately leads to mechanical failure in lithium-ion batteries (LIB). This paper summarizes the experimental characterization …

Dynamic Multi‐Physics Behaviors and Performance Loss of Cylindrical ...

In challenging operational environments, Lithium-ion batteries (LIBs) inevitably experience mechanical stresses, including impacts and extrusion, which can lead to battery damage, failure, and even the occurrence of fire and explosion incidents. Consequently, it is imperative to investigate the safety performance of LIBs under mechanical loads.

Mechanical Behavior and Failure Prediction of Cylindrical Lithium …

Mechanical failure prediction of lithium-ion batteries (LIBs) can provide important maintenance information and decision-making reference in battery safety management. …

Deformation and failure properties of cylindrical battery …

The arrangement of cylindrical batteries significantly influences the energy density, output power, heat dissipation performance, and safety of the battery pack. In the electric vehicle market, the battery packs using cylindrical lithium-ion batteries typically adopt either triangular or checkerboard arrangement, as illustrated in Fig. 2. In ...

Failure mechanisms and acoustic responses of cylindrical lithium …

In this paper, the compression process and failure behavior of 18650 LIBs under plane compression, local indentation and three-point bending are experimentally investigated. …

Dynamic Crushing Behaviors of Cylindrical Lithium-Ion Battery …

Abstract. To understand the dynamic failure mechanisms of cylindrical lithium-ion battery (LIB) under different impact loadings, the crushing behaviors of 18650 LIBs were experimentally investigated in this work. The drop weight impact tests with different impactor heads were conducted to analyze the crushing responses of the LIBs. By changing the state of …

Irreversible failure characteristics and microscopic …

Therefore, the mechanical failure of lithium-ion batteries has attracted considerable attention of many researchers in recent years. Early research focused on the failure characteristics and mechanisms under quasi-static strong mechanical loads such as compression, bending, and pinning [[13], [14], [15], [16]].An et al. [17] compared the internal short-circuit …

Dynamic crushing behaviors and failure of cylindrical lithium …

Dynamic responses and failure of cylindrical lithium-ion batteries subjected to different impact loadings were revealed. Experimental analyses of dynamic impact tests were conducted for different impactor types and SOCs .

Modeling strategy for progressive failure prediction in lithium …

Various failure modes of lithium-ion batteries, including cross-layer shear failure, cracks in current collectors, movement of active particles were observed by Wang et al. [19]. The observations above demonstrated that further research on the constitutive and failure properties of cell components (i.e., active material coating, separator ...

Dynamic Crushing Behaviors of Cylindrical Lithium-Ion Battery …

To understand the dynamic failure mechanisms of cylindrical lithium-ion battery (LIB) under different impact loadings, the crushing behaviors of 18650 LIBs were …

Dynamic response analysis of cylindrical lithium-ion battery …

Failure mechanisms and acoustic responses of cylindrical lithium-ion batteries under compression loadings Eng. Fail. Anal., 163 ( 2024 ), Article 108594 View PDF View article View in Scopus Google Scholar

The dynamic failure mechanism of a lithium-ion battery at different ...

Recently, Wang et al. [16] explained the failure behavior of lithium battery anodes in detail. Kermani, Golriz et al. [17] elaborated on the dynamic shock response, constitutive model and failure mode of soft pack batteries and oval batteries. ... The experiment used a certain type of ternary NCM cylindrical lithium battery as a sample. The ...

High-efficiency multiphysics coupling framework for cylindrical lithium ...

The multiphysics failure behavior of lithium-ion batteries under mechanical abuse includes mechanical failure, electrochemical degradation, internal short-circuit and thermal runaway. At present, the most studied multiphysics model is the electrochemical-thermal coupling model. ... This is because for the Sony VTC4 18,650 cylindrical lithium ...

Research on the failure mechanism and characteristic …

Thermal management of cylindrical power battery module for extending the life of new energy electric vehicles. Appl. Therm. Eng., 85 (2015), pp. 33-43. ... Experimental study on the internal short circuit and failure mechanism of lithium-ion batteries under mechanical abuse conditions. J. Storage Mater., 89 (2024), Article 111819.

Safety Analysis of Lithium-Ion Cylindrical …

This study conducts a design and process failure mode and effect analysis (DFMEA and PFMEA) for the design and manufacturing of cylindrical lithium-ion batteries, with a focus on battery safety. Cylindrical lithium-ion …

Dynamic crushing behaviors and failure of cylindrical lithium …

Dynamic responses and failure of cylindrical lithium-ion batteries subjected to different impact loadings were revealed. Experimental analyses of dynamic impact tests were …

Deformation and Failure Properties of High-Ni Lithium-Ion Battery …

Hao et al. studied the failure process of a cylindrical lithium-ion battery under three-point bending using acoustic emission technology. Gao et al. [ 19, 20 ] investigated the influence of …

Dynamic Multi‐Physics Behaviors and Performance Loss of Cylindrical ...

In challenging operational environments, Lithium-ion batteries (LIBs) inevitably experience mechanical stresses, including impacts and extrusion, which can lead to battery …

Safety Performance and Failure Criteria of …

With the increasing global focus on environmental issues, controlling carbon dioxide emissions has become an important global agenda. In this context, the development of new energy vehicles, such as electric …

Electrolyte Leakage in Cylindrical Lithium-Ion Batteries

In transportation and operation, lithium-ion batteries can be exposed to environments where the temperature exceeds 75 °C, compromising seal integrity and leading to electrolyte leakage and safety issues. Standards introduced by regulatory bodies require temperature testing, including temperature cycling tests. This study examines cylindrical …

Safety performance and failure prediction model of cylindrical lithium ...

In mechanical abuse experiments, several bases are employed to analyze the failure of lithium-ion batteries, such as the sudden decrease in force and the voltage and the sudden increase in temperature [13,16,[21], [22], [23]]. For cylindrical lithium-ion batteries, the failure circumstances are distinct and can be immediately discriminated.

Safety performance and failure prediction model of cylindrical lithium-ion battery. J. Power Sources, 451 (2020) 227755. (IF=9.2 TOP) [J12]Wenwei Wang, Sheng Yang, Cheng Lin, Weixiang Shen, Guoxing Lu, Yiding Li, Jianjun Zhang. Investigation of

Validation of Sahraei Failure Criterion on cylindrical and …

Tremendous increase of EVs on the road has created a huge demand for Li-ion batteries all over the world [1].Two of the most popular batteries form factors on the market are cylindrical and pouch battery cells, which are used by thousands to make battery packs of many vehicles on the road today [2] pared with traditional vehicles with internal combustion …

Study on the evolution laws and induced failure of series …

Study on the evolution laws and induced failure of series arcs in cylindrical lithium-ion batteries. Author links open overlay panel Wenqiang Xu a b, Kai Zhou a, Yalun Li b c, ... Therefore, under the conditions of a 200 V power supply voltage and a 2C charging current, cylindrical batteries experience failure regardless of their SOC levels ...

Deformation and Failure Behavior of Cylindrical Lithium-Ion Batteries ...

The deformation of battery pack during collision/crash results in catastrophic events and thus it becomes necessary to study the failure of the battery during such scenarios. The goal of this research was to understand the mechanical and electrical failure characteristics of cylindrical Lithium-ion cells subjected to deformation.

Mechanical Behavior and Failure Prediction of Cylindrical Lithium …

Abstract. Mechanical failure prediction of lithium-ion batteries (LIBs) can provide important maintenance information and decision-making reference in battery safety management. However, the complexity of the internal structure of batteries poses challenges to the generalizability and prediction accuracy of traditional mechanical models. In view of these …

Lithium Battery Degradation and Failure Mechanisms: A …

This paper provides a comprehensive analysis of the lithium battery degradation mechanisms and failure modes. It discusses these issues in a general context and then focuses on various families or material types used in the batteries, particularly in anodes and cathodes. The paper begins with a general overview of lithium batteries and their operations. It explains …

Safer operating areas (SOA) of cylindrical lithium-ion battery …

Traditional failure analysis methods such as fault tree analysis (FTA) show a systematic logic-driven cause-consequence scenario. This effective, yet simplistic graphical analysis tool needs a holistic understanding of the batteries and failure modes to reconstruct the complete chain from basic events (intrinsic causes) to the top event (battery venting, fire and …

Dynamic response analysis of cylindrical lithium-ion battery …

Dynamic response analysis of cylindrical lithium-ion battery under impact loadings: A theoretical study. Author links open overlay panel Zi-xuan Huang a, Xin-chun Zhang a b, ... Mechanism of the dynamic behaviors and failure analysis of lithium-ion batteries under crushing based on stress wave theory. Eng. Fail. Anal. (2020)